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VAS-O Automatic Self-cleaning External Scraper Filter

Short Description:

Filter element: Stainless steel wedge mesh. Self-cleaning method: Stainless steel scraper plate. When impurities accumulate on the outer surface of filter mesh (differential pressure or time reaches the set value), PLC sends a signal to drive the scraper to rotate to scrape off impurities, while the filter keeps filtering. The filter has obtained 3 patents for its applicability to high impurity and high viscosity material, excellent sealing performance, and quick cover opening device.

Filtration rating: 25-5000 μm. Filtration area: 0.55 m2. Applies to: high impurity content and continuous uninterrupted production conditions.


Product Detail

Introduction

VITHY® VAS-O Automatic Self-cleaning External Scraper Filter automatically removes particulate impurities on the outer surface of the filter mesh, in an effective way of mechanical scraping. The scrapers are made of stainless steel, which is close to the filter mesh and removes the impurities on the outer surface of the filter mesh.

When the impurities accumulate to a certain extent, the automatic sewage valve opens and the impurities are discharged from the bottom sewage outlet. The filter is suitable for high impurity content and continuous uninterrupted production conditions, for it 1) can realize continuous in-line filtration and 2) particulate impurities recovery, 3) generates no filter consumables, and 4) does not need frequent manual cleaning.

Operating Principle

The filter receives the raw material through the inlet and passes it through the mesh, the impurities are captured on the outer surface. As impurities accumulate, the pressure difference between the inlet and outlet increases. Once the pressure difference is reached or the predetermined time is reached, the motor will start the scraper equipped with a corrector to scrape off the impurities on the mesh. These impurities are then carried to the collection chamber with the water flow. The sewage system starts automatically at regular intervals. Despite the scraping of impurities and the discharge of sewage, the filter remains operational and continues to perform its filtering function.

VAS-O Automatic Self-cleaning External Scraper Filter (3)

Features

● The filter runs automatically and cleans itself according to a pre-set schedule or in the presence of a pressure differential, ensuring the filter is always clean.

● The filter does not require disposable filter consumables, which is beneficial to save costs and reduce the need for environmental disposal.

● The scraper made of PTFE wear-resistant material can effectively remove impurities on the filter and prolong the service life of the filter.

● High-strength filter with precise clearance and smooth surface, easy to scrape off impurities and ensure long-lasting performance.

● The pressure loss in the filtration process is extremely small, the flow rate is stable, and the energy consumption is small, which is conducive to continuous and stable operation.

● The filter system is sealed to prevent leakage of harmful substances and promote safe production.

● The discharged waste liquid contains a high concentration of impurities, which can recover valuable materials and avoid their loss.

● The filter provides a variety of module combinations and automatic modes to meet different filtering requirements.

● Equipped with high-quality geared motor or pneumatic components to ensure reliability and long service life.

● The upper cover of the filter is equipped with an auxiliary lifting device, which is easy to operate.

VAS-O Automatic Self-cleaning External Scraper Filter (2)
VAS-O Automatic Self-cleaning External Scraper Filter (1)

Specifications

Model

O55

Filtration Area ()

0.55

Filter Element

SS304/316L Wedge mesh

Self-cleaning Method

SS304/316L Scraper plate

Filtration Rating (μm)

25-5000 (Higher precision customizable)

Reference Flow Rate (m³/h)

20-118

Maximum Operating Temperature (℃)

200

Operating Pressure (MPa)

0.1-1.0 (Higher pressure customizable)

Volume (L)

378

Inlet/Outlet Connection Method

Flange/snap

Inlet/Outlet Diameter (DN)

Customized

Sewage Outlet Diameter (DN)

50

Motor Reducer/ Cylinder

180/250/370/550W/750W, 3-phase, 380V motor or explosion-proof motor/Cylinder-driven

Pneumatic Sewage Ball Valve

Double-acting actuator cylinder, 220VAC or 24VDC solenoid valve/explosion-proof solenoid valve, air supply requirement 5SCFM (m³/h),pressure 0.4-0.8MPa

Differential Pressure Device

A differential pressure switch or differential pressure transmitter is used for protection control.

Control Box

220V Control box or Explosion-proof control box

Sealing Material

EPDM/NBR/VITON/PTFE, etc.

Note: The flow rate is for reference (100 μm). And it is affected by the viscosity, temperature, Filtration Rating, cleanliness, and particle content of the liquid. For details, please contact VITHY® engineers.

Applications

Industry:
Petrochemical, fine chemicals, bioengineering, food, pharmaceutical, water treatment, paper, steel,.power plant, electronics, automotive, etc.

Fluid:
Water, fermentation broth, syrup, protein, corn steep liquor, soybean meal, culture medium, crude oil, mixed oil, methyl styrene, concentrated sulfuric acid, methanol, polymer, resin, printing ink, pigment, filler, coatingmaterial, citric acid, soap, rubber, sorbitol, wet end chemical additives, adhesive, ethanol, chocolate, high-temperature oil, fruit juice, coolant liquid, diesel, kerosene, etc.

Main filtration effect:
Remove large particles; fixed value screening; purify fluids; protect key equipment.

Filtration type:
Scraping filtration; automatic continuous in-line filtering.


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